Tool and Die Maker

4-5 years trainingHigh demandStable outlook
85
Very Safe

Automation Risk Score

Why Tool and Die Maker is Very Safe

Tool and die making represents the pinnacle of manufacturing skill where human expertise remains irreplaceable. Every tooling project is essentially custom work—even similar dies require adaptation for specific materials, production volumes, and part geometries. The work combines creative problem-solving (how do we form this complex shape reliably? ) with precision craftsmanship (achieving the exact clearances and surface finishes required).

Much of the final fitting happens by hand, using scrapers, stones, and files to achieve tolerances too fine for machine work alone. When a die doesn't produce parts correctly, diagnosing the cause—material springback, uneven pressure, wear patterns—requires decades of accumulated experience. No two manufacturing challenges are identical, and solutions often require innovative approaches that no AI can generate. The severe shortage of tool and die makers (average age over 50, few young people entering) ensures strong demand for skilled practitioners.

Key Protection Factors

Physical EnvironmentHuman JudgmentCustomer Interaction

What Does a Tool and Die Maker Do?

Role overview and daily responsibilities

Tool and die makers are highly skilled craftspeople who design, build, and repair the precision tools, dies, jigs, fixtures, and molds used in manufacturing.

The work involves analyzing blueprints, sketches, and CAD models to plan tool construction; machining components using lathes, milling machines, grinders, and EDM equipment; performing heat treatment to harden tool steel; hand-fitting and assembling tool components to extremely tight tolerances; testing tools in production equipment and making adjustments; troubleshooting and repairing worn or damaged tooling; and documenting specifications for future reference.

Tool and die makers create the stamping dies that form automotive body panels, the injection molds that produce plastic products, the progressive dies for precision metal components, and the custom fixtures that hold parts during machining. The role demands exceptional spatial reasoning, mathematical precision, metalworking expertise, and the patience to achieve micron-level accuracy through a combination of machine work and hand finishing.

Work Environment

Varied locations

Physical Demands

Moderate to High

Key Skills Required

Precision MachiningBlueprint ReadingCAD/CAMHeat TreatmentHand FinishingMetrologyProblem SolvingTool Design

Salary & Demand

Typical Salary Range (USD)

$44,000 - $88,000

Demand LevelHigh
Growth OutlookStable
Projected Growth-2% (2024-2034)

Source: BLS Occupational Employment Statistics, May 2024

Training Routes

Time to Qualify

4-5 years

Training Types

ApprenticeshipTechnical CollegeJourneyman Certification

Business Opportunity

Independent tool and die shops serve manufacturers who need custom tooling but lack in-house capabilities. Specializing in specific industries (medical devices, aerospace, automotive) allows premium pricing. Die repair and modification services provide steady recurring revenue.

A skilled tool and die maker with proper equipment can operate a profitable one-person shop; scaling creates businesses valued at several million dollars.

Why Start a Business?

  • Higher earning potential than employment
  • Recurring revenue from maintenance contracts
  • AI-resistant customer relationships

Industry

🏭Manufacturing & Industrial Maintenance
Investment Score7.8/10
View Industry

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Last updated: December 2025

Source: BLS Occupational Employment Statistics, May 2024

Data Sources & Methodology

Salary data: BLS Occupational Employment Statistics, May 2024. Figures represent median annual wages across the United States.

Automation Risk Score: Based on O*NET occupational analysis (51-4111.00) evaluating task complexity, physical requirements, social intelligence, and environmental variability. Methodology based on research from Frey & Osborne (Oxford, 2017).

Growth projections: -2% (2024-2034), based on BLS Occupational Outlook Handbook.

Learn more about our methodology